Extrusion Tools Nipple Wire Guides Tip Dies

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The Extrusion Tips produced by us are guaranteed a concentricity with 0.002mm(.0005″) to fixed center cross heads. The inner core of the tip is made smooth to avoid any kind of wire breaks The flow areas of tips are highly polished to ensure following advantage of the Extrusion Tools Nipple Wire Guides Tip Dies

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BRIEF INTRODUCTION

BENEFITS

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KEY FEATURES

Features

Standard

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BRIEF INTRODUCTION

Extrusion Tools Nipple Wire Guides Tip Dies

1) Better polishing of cable; 2) Material saving; 3) Cost saving; 4) Smooth flow of plastic without burning

MN design and manufacture Extrusion Tips for Inline Heads, Adjustable Center Cross Heads and Fixed Center Cross Heads in

1) Pressure Extrusion; 2) Semi-Pressure Extrusion;3) Sleeve Extrusion

◎ Material

1) Nature diamond insert; 2) Polycrystalline diamond insert; 3) Tungsten carbide insert;4) Tungsten carbide whole;5) Harden steel

Extrusion Dies

MN design and manufacture extrusion dies for Inline Head, Adjustable Center Cross Heads and Fixed Center Cross Heads in

1) Pressure Extrusion; 2) Semi-pressure Extrusion; 3) Sleeve Extrusion

The concentricity of the Fixed Center Die is ensured within 0.002mm(0.0005″) for high control of polymer layer on the core.

◎ Material

1) TC insert; 2) TC whole; 3) Harden steel; 4) Chroming steel

BENEFITS

Extrusion Tools Nipple Wire Guides Tip Dies

Insulation material savings

Superior concentricity capabilities

Wire perfectly centered within insulation material

Optimal insulation flow

Long lasting tools

Custom tip and die manufacturing available, turning your ideas into reality

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Drawing Die Options

Several drawing die materials may be available depending on drawing needs. The table below provides an overview of materials available. Relative durability and price will help determining which one will be ideal for your particular application. Please discuss your drawing needs with an MN Manufactory expert to make sure you use the best and most cost-effective wire drawing die.

Nib material	TC	PCD	SSCD	ND
Size range availability (1)
Min.	0.127 mm	0.040 mm	0.007 mm	0.007 mm
Max.	n/a	35.0 mm	2.150 mm	2.0 mm
Approx. relative durability (2)
Non-ferrous	1x	50 – 500x	17 – 33x	17 – 33x
Ferrous	1x	8 – 70x	4 – 9x	4 – 9x
Approx. relative price (3)
0.460 mm	1x	3 – 8x	3x	5x
1.001 mm	1x	7 – 8x	15x	15x
10 mm	1x	20 – 26x	–	–
Physical properties (4)
Elastic modulus	450 – 650	850 – 1150	1120	700 – 1220
Thermal conductivity	100	500 – 600	800 – 2000	300 – 1000

1.The size range is for indication only. The maximum and minimum size depends on the required drawing die profile. MN Manufactory’s Drawing Die Wizard software can be used to check if a certain blank can be used, or ask MN Manufactory for guidance.
2.Relative durability is a comparison to tungsten carbide dies. The durability is for indication only and can differ depending on the drawn wire type, wire condition, lubricant used, and wire drawing conditions.
3.Relative price is a comparison to tungsten carbide dies. The relative price is for indication only and can differ depending on the tolerance, die geometry, casing size and any other requirements.
4.Elastic modulus is measured in GPa, and thermal conductivity in W/mK. More information on elastic modulus and thermal conductivity can be found on Wikipedia.

KEY FEATURES

Extrusion Tools Nipple Wire Guides Tip Dies

Very high tip concentricity (tip and die)

Very high tip roundness (tip and die)

Inserts located close to tip’s end

Various materials available

High quality surface finish

Features

Extrusion Tools Nipple Wire Guides Tip Dies

Extrusion tools are commonly used to apply an insulating layer around a solid or stranded wire. The extrusion tip, also called extrusion wire guide, guides a single or group of wires into and through an extrusion die. The extrusion die controls the shape and size of the insulating material around the wire.

Super-hard material inserts in the wire guides, primarily diamond and carbide, ensure long tool life even at high extrusion process speeds.

Standard

Wire Drawing Die

Item	Soft wire product	Hard wire product
Bell angle (α)	70°±20°	60°±20°
Approach angle (β)	35°±5°	30°±5°
Reduction angle (γ)	18°±2°	12°±2°
Bearing length (D)	20-50	40-60
Back relief angle(θ)	20-50	15°±5°
Exit angle (φ)	50°±20°	50°±20°

Standard configuration for other wire types also available

Wire drawing dies are commonly used to reduce the diameter of various ferrous and non-ferrous rods and tubes. Applications include automotive, medical wire, superconducting, and welding wires.

Applicability and Product Use

Tubing dies are frequently used for drawing:

Medical tubing

Stainless steel tubing

Copper tubing

Precious metal tubing

Special alloy and high-performance alloy tubing

Various other ferrous and non-ferrous metal tubing types

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