Split Stranding Bunching Compacting Wire Dies

Your Position: Home > Products > Split Stranding Bunching Compacting Wire Dies

The Split compacting dies are widely used for stranding, compacting and bunching the wires, which is used in cable industry. MN Dies offer a economical solution to get good quality cable and low cost

Blank (Nib) material：Tungsten Carbide, PCD, natural diamond, synthetic single crystal

Casing：Stainless steel and cold rolled steel.

Split compacting dies：The material of split dies is tungsten carbide, The material of case is stainless steel or steel

Send Email

Chat Now

Share With:

BRIEF INTRODUCTION

Size

Advantage

Compare

Geometry Features

Standard

PRODUCTS

Inquiry

BRIEF INTRODUCTION

Split Stranding Bunching Compacting Wire Dies

Bunch/Compacting/Stranding dies

The compacting die is widely used for stranding, compacting and bunching the wires, which is used in cable industry

MN Dies offer a economical solution to get good quality cable and low cost

MN have expertly engineer team design and make the compacting dies as customer’s demand and drawings.

Size

Hole Size Range

0 1

Natural diamond:

0.1-1.6mm

0 2

Synthetic single crystal:

0.1-1.6mm

0 3

PCD:

0.1-24mm

0 4

TC:

0.2-50MM

Advantage

Split Stranding Bunching Compacting Wire Dies

No need to re-string the wire through the die

Longer bearing length to get better cable surface quality

Improving working efficiency and reduce the down-time

The hole size range:0.20mm50.00mm

Compare

Drawing Die Options

Several drawing die materials may be available depending on drawing needs. The table below provides an overview of materials available. Relative durability and price will help determining which one will be ideal for your particular application. Please discuss your drawing needs with an MN Manufactory expert to make sure you use the best and most cost-effective wire drawing die.

Nib material	TC	PCD	SSCD	ND
Size range availability (1)
Min.	*0.127 mm*	0.040 mm	0.007 mm	0.007 mm
Max.	*n/a*	35.0 mm	2.150 mm	2.0 mm
Approx. relative durability (2)
Non-ferrous	1x	50 – 500x	17 – 33x	17 – 33x
Ferrous	1x	8 – 70x	4 – 9x	4 – 9x
Approx. relative price (3)
0.460 mm	1x	3 – 8x	3x	5x
1.001 mm	1x	7 – 8x	15x	15x
10 mm	1x	20 – 26x	–	–
Physical properties (4)
Elastic modulus	450 – 650	850 – 1150	1120	700 – 1220
Thermal conductivity	100	500 – 600	800 – 2000	300 – 1000

1.The size range is for indication only. The maximum and minimum size depends on the required drawing die profile. MN Manufactory’s Drawing Die Wizard software can be used to check if a certain blank can be used, or ask MN Manufactory for guidance.
2.Relative durability is a comparison to tungsten carbide dies. The durability is for indication only and can differ depending on the drawn wire type, wire condition, lubricant used, and wire drawing conditions.
3.Relative price is a comparison to tungsten carbide dies. The relative price is for indication only and can differ depending on the tolerance, die geometry, casing size and any other requirements.
4.Elastic modulus is measured in GPa, and thermal conductivity in W/mK. More information on elastic modulus and thermal conductivity can be found on Wikipedia.

Geometry Features

Split Stranding Bunching Compacting Wire Dies

Wide entrance area

Standard reduction angle is 18°-26°

Good blended angle with no sharp edges

Back relief area

Standard

Wire Drawing Die

Item	Soft wire product	Hard wire product
Bell angle (α)	70°±20°	60°±20°
Approach angle (β)	35°±5°	30°±5°
Reduction angle (γ)	18°±2°	12°±2°
Bearing length (D)	20-50	40-60
Back relief angle(θ)	20-50	15°±5°
Exit angle (φ)	50°±20°	50°±20°

Standard configuration for other wire types also available

Aluminium cable

Copper cable

Other cable

Tags:

PRODUCTS

Related Products

TC Tungsten Carbide Nib Wire Drawing Dies

Tungsten carbide drawing dies made to your quality requirements allow you to meeting quality, uptime and speed standards. MN tungsten carbide drawing dies (TC dies) give the wire manufacturer the ability to maintain uniform wire roundness, minimizing material usage and scrap.

Learn More

Extrusion Tools Nipple Wire Guides Tip Dies

The Extrusion Tips produced by us are guaranteed a concentricity with 0.002mm(.0005″) to fixed center cross heads. The inner core of the tip is made smooth to avoid any kind of wire breaks The flow areas of tips are highly polished to ensure following advantage of the Extrusion Tools Nipple Wire Guides Tip Dies

Learn More

Tube Bush Plugs Drawing Die

A large selection of ultra-hard inserts allow for an almost infinite range of tube sizes that can be manufactured. If you have difficulties obtaining the correct wall thickness and a high quality tube surface finish then we can help you.

Learn More

Shaving Peeling Wire Drawing Die

Blank Type: Polycrystalline Diamond,Tungsten steel
Tungsten carbide (TC) insertion mold is widely used in peeling applications,but TC peeling mold is not relatively life-long,and the smooth surface and high-precision control performance are good.
Polycrystalline diamond (PCD) is a better choice,which has been proven to provide excellent surface finish and improved consistency for different wire materials.

Learn More

Cold Welding Dies

MN cold welding dies can offer wire welding in a form of solid phase, which is unique because it is carried out at ambient temperatures. All our dies are individually hand-made in matched sets to the tightest possible tolerances by skilled technicians.

Learn More

Tungsten Split Drawing Dies TCS

Advantages of Tungsten Steel Split Molds in Modern Manufacturing:
Split wire drawing die is to separate the die in order to improve work efficiency in the wire and cable stranding process.
Tungsten steel split wire drawing die is usually made of high-wear tungsten steel, and then combined together.

Learn More

much recognition and trust by customers

Your Satisfaction Is Our Successe

If you are looking for related products or have any other questions please feel free to contact us.You can also give us a message below , we will be enthusiastic for your service.