First and foremost, tungsten steel split molds offer enhanced adaptability to diverse product specifications and sizes. By swiftly replacing or adjusting mold combinations, manufacturers can promptly respond to shifts in market demand, thereby reducing production adjustment time and costs.
Furthermore, tungsten steel split dies boast an extended service life and superior wear resistance. Leveraging the exceptional hardness and wear resistance of tungsten steel, these molds consistently deliver high-quality product production over prolonged usage.
Convenience is a key aspect of split mold maintenance. In cases of wear or damage to a specific mold section, only the affected part needs replacement, mitigating maintenance costs and minimizing downtime.
Ultimately, the design of tungsten steel split dies contributes to heightened manufacturing process efficiency. The segmented structure of the mold simplifies cleaning and lubrication procedures, effectively reducing production failures and downtime.
In summary, the tungsten steel split wire drawing die stands as a pivotal innovation in modern manufacturing, providing manufacturers with heightened flexibility, durability, and efficiency. As technology continues to evolve, split molds are poised to maintain a significant role in the realm of metal processing, adeptly meeting the ever-changing demands of the market.
| Nib material | TC
|
PCD
|
SSCD
|
ND
|
| Size range availability (1) | ||||
| Min. | 0.127 mm | 0.040 mm | 0.007 mm | 0.007 mm |
| Max. | n/a | 35.0 mm | 2.150 mm | 2.0 mm |
| Approx. relative durability (2) | ||||
| Non-ferrous | 1x | 50 – 500x | 17 – 33x | 17 – 33x |
| Ferrous | 1x | 8 – 70x | 4 – 9x | 4 – 9x |
| Approx. relative price (3) | ||||
| 0.460 mm | 1x | 3 – 8x | 3x | 5x |
| 1.001 mm | 1x | 7 – 8x | 15x | 15x |
| 10 mm | 1x | 20 – 26x | – | – |
| Physical properties (4) | ||||
| Elastic modulus | 450 – 650 | 850 – 1150 | 1120 | 700 – 1220 |
| Thermal conductivity | 100 | 500 – 600 | 800 – 2000 | 300 – 1000 |
| Item | Soft wire product | Hard wire product |
| Bell angle (α) | 70°±20° | 60°±20° |
| Approach angle (β) | 35°±5° | 30°±5° |
| Reduction angle (γ) | 18°±2° | 12°±2° |
| Bearing length (D) | 20-50 | 40-60 |
| Back relief angle(θ) | 20-50 | 15°±5° |
| Exit angle (φ) | 50°±20° | 50°±20° |
